Private Label TShirts From 100 Units

Everyday Core Silhouettes

160–180 GSM crewnecks suit broad unisex programs; protect shoulder balance, neck recovery, and graded body length from XS through 3XL. 150–170 GSM V-necks and fitted tees target cleaner, body-conscious assortments. Specify chest ease and neckline depth separately for each market.

• Crewneck: dependable logo canvas
• V-neck: polished casual option
• Fitted: layerable, shape-led staple

Fashion And Premium Tees

220–280 GSM heavyweight and oversized tees support streetwear, elevated basics, and larger chest or back artwork. Control drop-shoulder width, sleeve opening, and shrinkage before approving bulk. 180–220 GSM pocket tees add a small branding zone without overwhelming the garment. Match pocket placement, stripe direction, and print scale to the base fit.

• Oversized: relaxed, trend-led proportion
• Heavyweight: premium hand and structure
• Pocket: subtle label detail

Seasonal And Performance Options

180–220 GSM long-sleeve tees extend spring, fall, and layering assortments. Check cuff tension and sleeve length across the full graded size set. 140–180 GSM performance tees suit training and travel when moisture management, stretch recovery, and low-friction seams matter. Keep heat-transfer logos sized for ventilation zones.

• Long-sleeve: transitional layering
• Performance: movement-focused utility
• Small logo: versatile wholesale option

Weight And Knit Structure

150–180 GSM single jersey is breathable, flexible, and economical for everyday tees; 180–220 GSM is the most versatile retail range. Interlock uses two knit layers, giving a smoother, denser, more stable surface than jersey but adding weight and cost. 3–5% residual shrinkage is a practical tolerance to discuss after fabric compaction and garment washing. Confirm finished-garment measurements after the intended print and wash process.

Fiber Trade-Offs

100% cotton is breathable and print-friendly, although untreated fabric can shrink; organic cotton follows the same performance logic at a higher material cost. Combed ring-spun cotton removes shorter fibers for a softer, cleaner print surface than open-end cotton. Polyester resists wrinkles and dries quickly, but dye-sublimation is its strongest decoration route; modal and viscose create soft drape but need controlled washing. Recycled blends support material-positioning goals, while cotton-elastane improves recovery for fitted silhouettes.

Sampling For Production

2 wash cycles at the target care setting reveal whether a fabric twists, pills, fades, or changes hand feel before bulk approval. Test dark colors, high-density ink, and stretch areas on the actual GSM rather than a substitute swatch.

Build The Base Garment

XS–3XL grading should rebalance shoulders, sleeve length and body proportions instead of enlarging one base size. Choose a standard, cropped, boxy or oversized pattern and confirm measurements on a size set. Pantone references guide color matching, while garment dyeing creates washed, uneven or vintage character. Test dyed samples because shade, shrinkage and print adhesion can change after washing.

• Custom neck tape or inside-back print
• Woven main, size and wash-care labels
• Hangtags, polybags, mailers or retail boxes

Select The Decoration Route

6 decoration routes solve different artwork and volume problems. Confirm artwork separations, placement, ink colors and wash-test expectations before production.

Finish For Brand Recall

2 finishing decisions often distinguish a stock blank from a retail-ready tee: softening or enzyme wash changes hand feel, while puff, flocking, foil or silicone adds tactile contrast. Use specialty effects on test panels first, especially over dark garment-dyed fabrics.

Yarn And Fabric Control

24/1 to 30/1 ring-spun combed cotton typically gives a smoother, denser jersey surface than basic open-end yarn. Request approved swatches, fiber content, shade standard and an agreed GSM tolerance; ±5% is a practical starting point. 3-point fabric inspections should flag holes, barre, streaks and inconsistent hand feel before cutting. Compare roll-to-roll weight and color under agreed light conditions, especially for dark garment-dyed shades.

• Confirm yarn type and fiber percentage
• Set GSM and shade tolerances
• Approve a retained fabric swatch

Construction That Holds Shape

1×1 or 2×1 collar rib must recover after repeated stretching without waviness or neckline torque. Ask for shoulder-to-shoulder tape, balanced seam alignment and a clean, even side seam. 8–10 stitches per inch is a useful benchmark for many jersey seams, subject to fabric weight and machine type. Inspect hem roping, skipped stitches, raw thread tails and uneven coverstitch width.

• Check collar recovery after stretch
• Verify shoulder tape placement
• Inspect side seams and hems

Wash Testing And Measurements

3 wash cycles should be tested before bulk approval for shrinkage, spirality, colorfastness and pilling. Set acceptable shrinkage by fabric and finish; many brands target no more than 3–5% after the stated care process. ±1 cm for key body measurements is commonly specified on adult tees, with tighter tolerances where fit is critical. Record sample measurements, wash method, test results and corrective actions in a signed approval sheet.

• Test wash shrinkage and torque
• Assess pilling and color transfer
• Measure against graded specification

Document The Standard

1 approved gold-seal sample should define the retail-ready benchmark for color, hand feel, construction and measurements. Promotional tees often accept broader variation; branded retail programs should not. A workable QC sheet names the inspection point, tolerance, sampling level and pass-or-fail action. Junsheen can retain approved patterns, graded size sets and material records to support repeat-order consistency.

• Attach annotated construction photos
• List measurable tolerances
• Retain sealed approval samples

Verify Category And MOQ Fit

100 units per style and color is a practical starting point for many emerging-label programs, but confirm the MOQ by fabric, color, print placement, and size curve. 3 comparable recent T-shirt projects reveal more than a generic catalog: ask for construction photos, target markets, repeat-order experience, and an export reference.

• MOQ by color and decoration
• Available jersey GSM and fiber blends
• Monthly capacity and booking window

Approve Development And Materials

1 approved size set should precede bulk production; request the base pattern, measurement chart, grading rules, and tolerances for XS through 3XL where relevant. 180–220 GSM ring-spun cotton jersey suits many premium tees, but test the actual sample for shrinkage, torque, colorfastness, pilling, seam durability, and print wash resistance.

• Pantone color confirmation
• Fabric composition and weight report
• Wash-test result and revision record

Audit Reliability Before Price

2–3 quotations should be compared line by line, including fabric, trims, decoration, packing, inspection, freight terms, sampling, and lead time; the lowest unit price is not the lowest landed risk. 30–45 days is a common bulk-production planning range after approvals, so require a critical path, in-line inspection checkpoints, final AQL standard, compliance documents where required, and a written remedy for defects or shortages.

• OEKO-TEX, GOTS, WRAP, or BSCI evidence when applicable
• Named production contact and response time
• Final inspection report and after-sales claim process

Comparing Quotes Properly

100-unit quotes can differ because one factory prices 180 GSM open-end cotton while another includes 220 GSM ring-spun jersey, labels, and packing. Compare a line-item specification, not only a unit price. Confirm fabric composition, GSM, decoration method, trim, sample charges, MOQ by color, and Incoterm before selecting a supplier.

Locking Fit And Testing

2-3 cm tolerance can materially change a tee’s shoulder, chest, or body length. Supply a measurement chart with points of measure, tolerances, grade rules, and an approved size sample. 5-10% shrinkage is possible in untreated cotton jersey. Require wash testing and Pantone or approved color-standard verification before bulk fabric is cut.

Preparing Production Artwork

300 DPI artwork at final print size prevents soft raster edges, while vector files preserve clean spot-color separations. Specify print dimensions, placement from high point shoulder, ink colors, and the intended effect. Request a strike-off or decorated sample for puff, discharge, high-density, or large chest prints; these techniques can alter hand feel and registration.

De-Risking The Order

100 units per style and color can suit a capsule, but unproven artwork or fit should not be multiplied across a broad size run. Start with a sellable test quantity, then reorder from retained patterns and material records. Confirm folding method, polybag warning labels, hang tags, carton marks, shipping Incoterm, production window, and balance-payment deadline in writing. These details protect launch timing and retailer compliance.

Define The Customer And Brief

One target customer, price band, and wear occasion should drive the brief. Specify silhouette, size range, color count, competitor references, target retail price, and required margin before requesting quotes. Two owners should sign this gate: the brand founder approves positioning, while merchandising approves the sellable assortment. Do not sample if retail price, channel, or intended customer remains undecided.

Build The Technical Package

A complete tech pack records flat sketches, points of measure, graded specs, Pantone colors, construction, artwork placement, labels, and packaging. Junsheen can develop from a sketch or reference garment, but written approvals prevent assumptions. One sample comment sheet should consolidate feedback from design, fit, and production. Do not release revisions through scattered chat messages or move forward with unapproved measurement tolerances.

Approve Materials And Samples

160–220 GSM ring-spun jersey suits many everyday tees, while 240 GSM and above creates a heavier premium hand. Review swatches for shrinkage, opacity, pilling, color, and decoration compatibility before bulk fabric is reserved. One fit sample and, where sizing is broad, a size set should be tried on relevant bodies. The brand owns final fit approval; avoid bulk production until wash results, print placement, and branded components match the approved sample.

Control Bulk And Launch Timing

A pre-production sample should match the approved fabric, trims, labels, print, measurements, and packing method. The buyer signs it; production then uses it as the quality reference for in-line and final inspections. Four launch dates must align: bulk completion, final balance, freight departure, and receiving deadline. Hold inventory announcements until quantities, carton marks, customs documents, and delivery estimates are confirmed.