Custom Printed T-Shirt OEM Manufacturing From 100 Units
Develop custom printed t-shirts with fit-focused XS–3XL grading, in-house decoration, private labeling, and scalable global production.
Featured Products for custom printed tshirt Development
Why Brands Source Custom Printed T-Shirts from JUNSHEEN
From first samples to repeat bulk orders, JUNSHEEN combines low-MOQ development, fit engineering, decoration, sourcing and export coordination in one production partner.
100-Unit MOQ
Launch custom printed tshirt capsules from 100 units per style and color, with practical support for new labels and focused test drops.
Fit-Focused XS–3XL
Patterns and grading refine proportions, mobility and measurements across normal, extended-size, plus-size and oversized T-shirt fits.
Integrated Decoration
Match your artwork with screen printing, DTG, DTF, puff effects, embroidery, patches and garment finishing under one coordinated workflow.
Fabric Sourcing Support
Select jersey, organic cotton, Pima cotton and blended fabrics based on target cost, weight, hand feel, durability and wash performance.
Scalable Production
More than 200 skilled workers and 80,000-plus monthly units support smooth progression from small launches to ongoing bulk programs.
Global Export Coordination
Receive quality-controlled, packed custom T-shirts with export support for brands, retailers and sourcing teams worldwide.
Custom T-Shirts and Casualwear, Built to Scale
Develop fit-consistent casualwear from 100 units per style and color, with fabric, decoration, private-label, and export support managed in one production flow.
Custom Hoodies
Develop custom hoodies in fleece, French terry, or heavyweight jersey with tailored body proportions, rib specifications, pockets, drawcords, and branded trims. Add screen printing, embroidery, washes, and private labels while maintaining graded XS–3XL fits for capsule and repeat programs.
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Custom T-Shirts
Produce custom T-shirts from combed cotton, Pima cotton, organic cotton, and blended jersey in the weight, hand feel, and silhouette your range requires. Pattern development, neck-rib control, printing, embroidery, washes, and XS–3XL grading are coordinated before bulk approval.
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Custom Jeans
Manufacture custom jeans in rigid, stretch, and washed denim with support for fit development, rises, leg shapes, pocket construction, hardware, and wash recipes. Sampling helps validate measurements, mobility, color, and distressing before production from 100 units per style and color.
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Custom Sweaters
Source and manufacture turtleneck sweaters in bulk across knit gauges, yarn blends, and silhouettes suited to your target price and season. Junsheen supports neckline construction, rib details, size grading, labels, and quality checks for dependable repeat production.
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Custom Jackets
Produce custom jean jackets and other denim outerwear with controlled denim weight, panel construction, pockets, seams, metal hardware, washes, and logo treatments. Development includes pattern refinement and fit grading to help teams approve samples before scaling into bulk.
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Custom Sweatshirts & Crewnecks
Build custom crewneck hoodies, sweatshirts, and crewnecks in fleece, French terry, or jersey, with specified ribbing, seam details, necklines, and decoration placement. Pattern makers grade proportions from XS–3XL to support standard, oversized, and extended-size assortments.
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Custom Cardigans
Manufacture custom cardigans in knit constructions matched to your intended hand feel, warmth, drape, and durability. Choose yarns, gauges, button or zipper details, rib trims, labels, and graded sizing through a sample-to-bulk workflow.
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Custom Puffer & Down Jackets
Produce custom puffer jackets with support for shell fabrics, lining, insulation, quilting, pockets, closures, reflective details, and branded trims. Sampling verifies warmth, bulk, movement, measurements, and finishing before larger production commitments.
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Custom Denim Shorts
Manufacture custom jean shorts in rigid or stretch denim with selected rises, inseams, hems, pocket details, hardware, and wash effects. Fit sampling and size grading help maintain consistent proportions across standard, extended-size, and oversized denim programs.
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Custom Sweater Dresses
Develop custom sweater dresses with controlled knit gauge, yarn composition, body shape, sleeve balance, neckline, and hem treatment. Junsheen supports samples and graded size sets so brands can confirm drape, comfort, and fit before bulk manufacturing.
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Custom Denim Sets
Produce men’s denim suits for wholesale and private-label programs, including coordinated denim jackets, overshirts, jeans, and matching separates. Align fabric, wash, hardware, logo details, and fit across the set to create consistent, production-ready assortments.
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Custom Polo Shirts
Manufacture custom polo shirts in piqué, jersey, and performance-knit options with defined collars, plackets, cuffs, buttons, embroidery, and color blocking. Fabric selection and fit grading support retail, uniform, promotional, and branded casualwear requirements.
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Custom Sweatpants
Build custom sweatpants in fleece, French terry, and jersey with refined rise, leg shape, waistbands, cuffs, pockets, drawcords, and decoration. Graded XS–3XL patterns help brands create standard, plus-size, and relaxed-fit bottoms with dependable measurements.
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Custom Shorts
Produce custom shorts in jersey, fleece, twill, denim, and performance fabrics for casual, active, and coordinated sets. Specify inseam, rise, waistband, pockets, trims, printing, embroidery, and wash finishes, then approve samples before bulk production.
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Custom Pullovers
Develop custom pullovers in knit, fleece, French terry, and jersey constructions, including quarter-zip, half-zip, mock-neck, and hoodless styles. Junsheen manages patterns, fabric sourcing, decoration, trims, size grading, and private-label packaging in one workflow.
Request a QuoteFabric Options for Custom Printed T-Shirt Programs
Cotton Jersey
A breathable, familiar everyday fabric for core custom printed tshirt collections. Available in light to heavyweight constructions, cotton jersey offers a soft hand feel, reliable printability and comfortable drape for retail and promotional programs.
Pima Cotton
Long-staple Pima cotton creates a smoother, softer surface for premium tees and refined private-label basics. Its stronger fibers support a polished hand feel, reduced pilling potential and crisp results for detailed screen prints or embroidery.
Organic Cotton
Organic cotton supports responsibly positioned custom printed tshirt programs without sacrificing familiar comfort. Suitable for lifestyle and sustainable collections, it can be sourced in multiple jersey weights with a natural hand feel and dependable decoration compatibility.
Combed Cotton Jersey
Combed jersey removes shorter fibers for a cleaner, smoother fabric surface and elevated next-to-skin comfort. It is well suited to fashion tees, oversized silhouettes and high-detail prints where consistent softness, durability and color appearance matter.
Cotton Blend Jersey
Cotton blends balance natural comfort with added recovery, durability or cost control for active casualwear and repeat-wear basics. Polyester or elastane content can improve shape retention, drying speed and stretch while maintaining a soft printed surface.
Performance Knit
Performance knits are designed for sport-inspired tees, uniforms and technical lifestyle collections needing moisture management and mobility. Lightweight polyester or stretch constructions offer fast drying, controlled stretch and strong compatibility with sublimation or transfer graphics.
Custom Printed Tshirt Decoration and Finishing Options
Screen Printing
Plastisol, water-based, puff, flocking, silicone and high-density screen prints create bold, repeatable graphics with dependable wash durability for branded T-shirt runs.
DTG Printing
Direct-to-garment printing applies detailed full-color artwork directly to cotton-rich tees, delivering soft-feel gradients, photographic effects and fine lines without heavy ink buildup.
DTF Transfers
DTF transfers provide vibrant color, crisp small details and flexible placement across cotton, blends and performance fabrics, making them effective for complex multi-color logo applications.
Logo Embroidery
Flat, 3D puff and chain-stitch embroidery add dimensional texture and a premium branded finish, with reinforced stitching designed to retain definition through regular wear and washing.
Heat Transfer
Heat-transfer graphics create clean, precise logos and special-effect placements, including metallic, reflective and textured finishes, while maintaining controlled edges on selected garment areas.
Garment Washes
Enzyme, acid, garment-dye and softening washes develop a lived-in hand feel, tonal character and reduced surface harshness for fashion-led custom T-shirt collections.
Private-Label Trims and Packaging
Woven Neck Labels
Custom woven main labels give each T-shirt a polished private-label identity. Select woven or printed formats, colors, folds, and placement for crewnecks, oversized tees, and extended-size programs.
Care Size Labels
Add size and wash-care labels with fiber content, country-of-origin, and handling information. Junsheen coordinates sizing across XS–3XL so labels support a clear customer experience and production-compliant presentation.
Branded Hang Tags
Custom hang tags help communicate your collection story, retail price, QR code, and product details before first wear. Choose cardstock, shapes, finishes, strings, and attachment methods matched to your T-shirt positioning.
Embroidered Logo Patches
Woven, embroidered, chenille, or silicone patches add a tactile branded signature to chest, hem, sleeve, or back-neck placements. They work especially well for premium streetwear capsules and logo-led custom printed tshirt collections.
Custom Packaging Sets
Complete the delivery with branded polybags, tissue paper, stickers, cartons, and insert cards. Packaging specifications can be aligned with your retail, e-commerce, wholesale, and export requirements for a cohesive unboxing experience.
Metal Hardware Details
For styles that include functional accents, specify custom snaps, zippers, eyelets, or drawcord tips. Junsheen sources finishes and logo treatments that complement overshirts, hooded tees, and coordinated casualwear programs.
About JUNSHEEN Apparel Manufacturing
Founded in 2010 in Humen Town, Dongguan, JUNSHEEN helps fashion brands turn concepts into production-ready custom printed tshirt programs and broader casualwear collections. Our mission is straightforward: provide responsive OEM, ODM and private-label manufacturing that supports new labels from first sample through scalable global delivery.
With 200+ skilled workers and monthly capacity exceeding 80,000 units, we combine cut-and-sew, knitting, fabric sourcing, printing, embroidery, washing, labeling and packaging within one coordinated supply chain. Low MOQs from 100 units per style and color give brands a practical path from capsule launch to repeat bulk orders.
What distinguishes JUNSHEEN is fit-focused development from XS to 3XL, including extended-size, plus-size and modern oversized grading. Rather than merely scaling a base pattern, our team refines proportion and mobility across the size range. More than 2,000 fashion-brand clients have relied on this detail-led approach and export-ready support.
Custom Printed Tshirt Development, From Fit to Repeat Orders
Fit-First Pattern Development
JUNSHEEN turns a tech pack, sketch, reference garment, or concept into production-ready custom printed tshirt patterns. Our team reviews construction and proportions early, then refines samples before bulk approval to reduce avoidable revisions and protect your intended silhouette.
- Pattern creation and specification review
- Prototype, fit sample, and size-set support
- Manufacturability improvements before bulk production
- Oversized, standard, and extended-fit development
XS–3XL Grading That Performs
A strong size range needs more than enlarged base measurements. JUNSHEEN develops XS–3XL grading with attention to shoulder balance, sleeve length, body proportion, mobility, and grading increments, helping brands deliver a more consistent fit across normal, plus-size, and oversized programs.
- Fit-focused grading from XS to 3XL
- Extended-size and plus-size pattern support
- Balanced proportions across the size set
- Retained graded patterns for repeat orders
Materials Matched to Your Brief
Select fabric with production realities in mind. Through our supplier network, JUNSHEEN recommends cotton, Pima cotton, organic cotton, combed jersey, blends, and performance knits based on target cost, weight, hand feel, drape, durability, stretch, and wash performance.
- Fabric sourcing for quality and target cost
- Swatches and sample garments before confirmation
- Weight, hand feel, and drape guidance
- Recycled and organic material options
Integrated Decoration, Controlled Reorders
Keep decoration and repeat production connected within one manufacturing workflow. JUNSHEEN manages screen printing, DTG, DTF, embroidery, washes, labels, trims, packing, and quality checks while retaining approved patterns, size sets, and material records for dependable reorders as demand grows.
- Screen print, DTG, DTF, and heat transfer
- Embroidery, washes, finishing, labels, and packaging
- In-line, measurement, decoration, and final inspections
- Production records retained for repeat consistency
Why Choose JUNSHEEN for custom printed tshirt Production?
Compare integrated development, fit-focused production, in-house decoration and scalable support for your custom printed tshirt program.
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Our Custom Printed T-Shirt Production Process
A managed path from feasibility review to export-ready delivery, built for 100-unit launches and scalable repeat programs.
Review Project Feasibility
We review your tech pack, artwork, references or concept, then confirm construction, target fit, decoration requirements, MOQ and production feasibility.
Source Fabrics And Trims
Our team recommends jersey weight, fiber blend, hand feel, labels, packaging and trims to meet your price, performance and brand requirements.
Develop Patterns And Samples
Pattern makers build and grade XS–3XL fits, produce prototype samples, and refine measurements, proportions, artwork placement and details before approval.
Construct And Decorate Bulk
After pre-production approval, skilled teams cut, sew, print or embroider each custom printed tshirt, managing color, placement and construction consistency.
Inspect Pack And Ship
We perform fabric, measurement, construction and final packed-goods inspections, then complete branded packing and coordinate global export shipment for your order.
Start Your Custom Printed TShirt OEM Project
Move from concept to production-ready bulk orders with a clear, fit-focused development process built for fashion brands and sourcing teams.
Send Your Concept
Share a tech pack, sketch, reference garment, mood board, or product idea. Our team reviews construction, fit, fabric, print requirements, and manufacturability.
Review Quote and Sample
Confirm recommended materials, trims, decoration methods, MOQ, pricing, and lead time. We develop a prototype sample so your team can assess fit, hand feel, and execution.
Approve Production Details
Finalize graded XS–3XL specifications, colors, artwork, labels, packaging, size set, and pre-production sample. Retained records help keep repeat custom printed tshirt orders consistent.
Launch Bulk Manufacturing
JUNSHEEN schedules cut-and-sew production from 100 units per style and color, manages in-line and final quality checks, then supports export-ready global shipping.
Custom Clothing Manufacturer Credentials and Compliance Documents
Custom Printed T-Shirt Manufacturing Results for Brands
JUNSHEEN refined our oversized fit through two sample rounds and delivered the approved grading from XS to 3XL. Our first 300-piece drop arrived production-ready, with measurements consistent across the size range.
We moved from a reference tee to a finished private-label program with custom neck labels, puff print, and packaging. The 100-unit test order gave us a reliable way to validate the product before placing a 1,200-unit repeat order.
Their team caught print-placement and fabric-weight issues before bulk production, which saved us a resample cycle. Our 500-piece custom printed tshirt order shipped on schedule and became one of our strongest wholesale reorders.
Custom Printed T-Shirt OEM FAQ
Clear answers on minimums, development, production, payment, shipping and brand protection for your OEM program.
What is the MOQ for a custom printed tshirt order?
Can I order a sample before custom printed tshirt bulk production?
How long does custom printed tshirt production take?
What information do I need to get a T-shirt manufacturing quote?
Can JUNSHEEN help with fit, plus sizes and oversized T-shirts?
What payment terms apply to a custom printed tshirt order?
Does JUNSHEEN arrange international shipping and export support?
How does JUNSHEEN protect my design files and private-label details?
The Complete Buyer’s Guide to custom printed tshirt
Use this practical decision framework to select fabrics, print methods, quality standards, and a reliable supplier—while avoiding sampling, pricing, compliance, and production mistakes that can erode your custom printed tshirt margins.
1. What Is a custom printed tshirt?
100 units per style and color is a practical starting point for a custom printed tshirt program: a buyer specifies a garment and its decoration for resale, promotion, staff use, or distribution. It can support a seasonal brand collection, a retail capsule, event merchandise, corporate uniforms, or a wholesale line. 2 sourcing routes are often confused. Blank-shirt decoration starts with a stocked, pre-made tee and adds artwork by screen print, DTG, DTF, or transfer; it is faster but leaves the buyer with limited control over pattern, fabric, seams, and fit. 2010-founded Junsheen treats fully OEM development as a different product-development process. The buyer can set the silhouette—such as regular, oversized, cropped, or extended-size—then approve fabric weight and composition, Pantone artwork placement, print effect, labels, hang tags, packaging, quantity, measurements, tolerances, and inspection requirements. 150–220 GSM cotton jersey is common for lightweight-to-midweight tees, while 240 GSM and above creates a more substantial streetwear hand; the correct choice depends on intended price, drape, opacity, and wash performance. For a production-ready custom printed tshirt, those choices should be recorded in a tech pack or approved sample so the factory can maintain the same specification through bulk production and repeat orders.
2. Evolution of custom printed tshirt Production
1907 is often cited as an early milestone in commercial screen printing, and the method later became central to concert merchandise, athletic graphics, and promotional apparel. Its appeal remains practical: once screens are made, plastisol or water-based ink can deliver repeatable color and durable coverage across large runs of a custom printed tshirt. 1970s garment-decoration demand expanded beyond simple one- and two-color logos as fashion labels adopted specialty inks, halftones, discharge effects, and softer-hand prints. Screen printing still rewards consolidated colorways and volume, but setup time and screens make it less efficient for frequent artwork changes, test drops, or highly detailed photographic art. 2000s DTG, DTF, and improved heat-transfer workflows shortened artwork-to-sample cycles and made smaller launches commercially realistic, often alongside OEM minimums starting around 100 units per style and color. These digital routes broaden color and placement options, yet buyers should confirm wash testing, fabric compatibility, hand feel, and opacity rather than selecting solely on sample appearance. 2020s sourcing decisions increasingly combine on-demand flexibility with traceable materials, ink declarations, approved Pantone references, and retained production records. Sustainable water-based systems and certified material options matter where claims are documented, while durable bulk production still depends on controlled fabric lots, curing, measurement checks, and final inspection—not merely the print technology.
3. Types of custom printed tshirt Styles
Seven core silhouettes let a custom printed tshirt program serve different price points, body types, and channels. Specify fit, GSM, and artwork zones together before sampling, because each choice changes hand feel and visual balance.
Classic Crewneck
160–200 GSM ring-spun jersey suits broad unisex customer bases, staff uniforms, events, and entry collections. Use centered chest, left-chest, or full-back prints; its regular shoulder and body shape merchandises reliably in multi-color retail walls.
Oversized And Premium
220–280 GSM cotton supports dropped shoulders, wider sleeves, and a boxy streetwear profile aimed at younger fashion customers. Place large back graphics below the collar seam and scale front art for the wider chest; this silhouette anchors higher-ticket drops and artist collaborations.
Fitted And Performance
150–180 GSM stretch jersey suits fitted women’s, active, and layering styles, where a closer chest and shorter sleeve need smaller artwork. 130–170 GSM moisture-managing performance knits work best for teams and promotions; avoid oversized plastisol prints that can restrict stretch and breathability.
Long Sleeve And Extended Sizes
180–240 GSM long sleeves add forearm print zones and perform well in transitional-season assortments, skatewear, and layered looks. XS–3XL programs need graded shoulders, sleeve lengths, and body proportions rather than a simply enlarged base; keep print placement consistent by grading from a defined reference size.
4. Materials for custom printed tshirt Programs
180–220 GSM suits most retail tees: fiber and yarn construction determine softness, opacity, shrinkage, and decoration results as much as weight. Junsheen can source swatches so buyers approve hand feel and print behavior before bulk commitment.
| Material | Typical GSM | Hand And Performance | Best Use |
|---|---|---|---|
| Open-end cotton | 160–200 | Dryer hand; breathable; economical | Promotional tees |
| Organic cotton | 180–220 | Natural hand; certification-dependent | Conscious retail |
| Ringspun/combed cotton | 180–240 | Soft, smooth, print-friendly | Premium retail |
| Cotton-poly blend | 160–220 | Lower shrinkage; quicker dry | Athletic and events |
| Recycled polyester | 140–200 | Durable, moisture-managing | Performance programs |
| Modal blend | 150–200 | Very soft, fluid, breathable | Warm-climate fashion |
| Heavyweight jersey | 220–280 | Opaque, structured, durable | Premium streetwear |
Match Fabric To Channel
160–180 GSM cotton is breathable for promotional and warm-climate programs, but light colors may need denser knit for opacity. 220–280 GSM heavyweight jersey gives premium fashion tees a structured drape and stronger screen-print base; confirm wash shrinkage on the approved sample.
- Promotional: open-end cotton or cotton-poly
- Premium retail: combed ringspun cotton
- Athletic: recycled polyester blends
- Warm climate: lighter combed cotton or modal blend
Fiber And Yarn Choices
Ringspun yarn is smoother than open-end yarn, supporting a softer hand and cleaner fine-detail prints. Combed cotton removes shorter fibers, reducing lint and improving consistency. Organic cotton should be specified with the required certification scope, such as GOTS, rather than treated as a generic quality claim. Modal blends add fluidity and softness but need stretch and recovery testing.
Control Weight And Performance
5–8% residual shrinkage is a common risk without a validated wash process; require measured wash results for body length, width, and torque. Cotton-poly blends generally dry faster and hold shape better than all-cotton jerseys. 100-unit capsule orders benefit from limiting fabric colors until fit, opacity, and decoration are proven. For large repeat programs, retain approved fabric codes and wash standards.
5. Custom Printed Tshirt Decoration Options
Nine decoration routes can produce a custom printed tshirt, but artwork, fabric color, and order volume determine the practical choice. Junsheen can align decoration testing with the approved sample before bulk production.
| Method | Best Use | Hand Feel | MOQ And Cost Driver | Sustainability Note |
|---|---|---|---|---|
| Screen print | Logos, large art, repeats | Soft to medium | Best at volume; screens/colors | Water-based option |
| DTG | Photographic cotton art | Soft | Low runs; image area | Water-based ink system |
| DTF or heat transfer | Detailed limited drops | Film-like | Low setup; transfer size | Film disposal matters |
| Embroidery | Small logos and patches | Textured | Stitch count drives cost | Thread and backing choices |
| Puff, foil, discharge | Specialty accents | Raised or variable | Effect and color count | Test chemistry and wash |
Print Method Selection
1–6 spot-color screen printing gives strong opacity and durable large placements; screens add setup cost, so it favors repeat orders. Full-color DTG excels on photographic cotton artwork, while DTF delivers fine detail across blends and dark garments with a transfer film hand feel.
Texture And Specialty Effects
3D puff ink, high-density ink, flocking, silicone, foil, and discharge create distinct surface effects rather than photographic realism. Embroidery suits chest logos, patches, and premium small placements; dense stitches can distort lightweight jersey, so backing and stitch count matter.
Wash And Sustainability Checks
20–30 wash test cycles are a practical pre-bulk checkpoint for cracking, adhesion, colorfastness, and foil loss under the intended care method. Water-based and discharge inks can reduce plastisol feel, but discharge results vary by dye and cotton content; confirm the exact fabric lot.
6. Key Construction Quality Elements
A retail-ready custom printed tshirt is controlled at the seam, rib, and wash-test level—not only by fabric weight. Put measurable construction tolerances in the tech pack before sampling, then verify them on the approved pre-production sample.
Neck And Shoulder Durability
1×1 rib collars should recover after repeated stretching; specify rib composition, finished collar height, and neck opening measurement. A self-fabric neck tape or twill tape stabilizes the back neck and shoulder seam. 8–10 stitches per inch is a practical target for jersey seams, subject to fabric weight and machine type. Request reinforced shoulder tape, smooth overlock coverage, and no puckering or skipped stitches.
- Specify collar stretch-and-recovery check
- Call out shoulder tape width
- Set seam appearance approval standard
Body Stability And Finishing
2–5% residual shrinkage after the agreed wash method is a common target; the exact limit must match the fabric and care label. Require fabric relaxation, wash testing, and Pantone-approved shade bands before bulk cutting. Side-seamed bodies provide more control over shaping and grading, while tubular bodies reduce side seams but can limit precision. Specify bottom-hem and sleeve-hem width, coverstitch construction, and allowable twist.
- Record wash method and shrinkage limit
- Approve shade band under standard light
- State hem width and stitch type
Print And Size Approval
160–170°C curing ranges are common for plastisol, but ink supplier instructions and garment heat tolerance govern the final setting. Review print adhesion, cracking after stretch, placement, and show-through after a wash test. XS–3XL programs need graded chest, body length, shoulder, and sleeve increments—not simple enlargement. The pre-production sample should match the sealed tech pack, approved artwork, color standard, measurements, labels, and packing specification.
- Approve wash-tested print sample
- Measure every graded size point
- Seal pre-production sample before cutting
7. How to Choose a custom printed tshirt Manufacturer
A 100-unit MOQ can suit a capsule, but it does not prove OEM control. Choose a custom printed tshirt manufacturer by tracing how its approved sample, materials, decoration files, and inspection standards transfer into bulk production.
Verify OEM Ownership
2010 is Junsheen’s founding year; ask whether pattern making, grading, sourcing, cutting, sewing, and packing are managed in one accountable workflow. Request a tech-pack review and a sample revision record. 100 units per style and color is Junsheen’s stated starting scale. Confirm the MOQ separately for fabric, color, print placement, and size breakdown before approving artwork.
- Who owns pattern, grading, and production records?
- Which processes are in-house versus subcontracted?
- What is the MOQ by color and decoration?
Audit Sampling And Printing
1 approved pre-production sample should be the bulk reference, with Pantone callouts, print size, placement, fabric lot, trim specification, measurement tolerances, and wash standard recorded. Ask for photos and retained strike-offs. 2 common print questions are whether screen setup, curing, and inspection occur in-house, and who controls outsourced work. Verify adhesion and wash-test results for plastisol, water-based, DTF, or DTG decoration.
- Can you provide a print strike-off before bulk?
- What wash and rub tests are documented?
- Will the same fabric and ink system be used?
Check Controls And Commercial Clarity
80,000+ units monthly capacity is Junsheen’s stated capacity, but buyers should request a realistic production slot and written critical path. Confirm export documents, destination labeling, lead time, and final inspection method. 3 evidence points matter most: incoming-fabric checks, in-line measurement reports, and final packed-goods inspection against the approved sample. Ask whether OEKO-TEX, GOTS, WRAP, or BSCI documentation applies to the specific factory or material, not merely a supplier claim.
- Request an itemized quotation and revision policy.
- Confirm fabric composition, GSM, yield, and tolerance.
- Ask who answers technical questions and within what timeframe.
8. Common Buyer Mistakes to Avoid
Most preventable custom printed tshirt delays begin before the purchase order: an untested artwork, vague color callout, or incomplete specification. Lock measurable standards during development, then carry the approved records into bulk production.
Confirm Artwork Before Printing
1 production-ready file should define artwork dimensions, placement, color separations, and the fabric composition before choosing screen print, DTF, or discharge. Test the selected ink system on the actual jersey weight and color, not a generic swatch.
Control Color And Wash Results
Pantone codes, approved lab dips, and a signed color standard prevent costly interpretation of terms such as cream or vintage black. Request shrinkage and wash testing on the finished garment; cotton jersey can change after laundering, affecting both measurement and print appearance.
Specify Production Standards
A sample proves development feasibility, not automatic bulk consistency. Issue a signed spec sheet covering graded measurements, acceptable tolerances, stitch details, print placement, and wash standard; inspect a pre-production sample before the line runs.
Match Quotes And Delivery Needs
100-unit quotes are comparable only when fabric GSM, decoration colors, labels, packaging, inspection level, and freight terms match. Include folded dimensions, polybags, barcode labels, hang tags, carton limits, and a production buffer for rejects, exchanges, or wholesale replenishment.
- Compare like-for-like specifications
- Budget extra units beyond sellable demand
- Approve packaging before final packing
9. Steps to Launch Your Brand Collection
A 100-unit minimum can support a focused capsule, but only when product, cash-flow, and delivery decisions are locked in sequence. Treat each approval as a production record, not an informal conversation.
Build The Product Brief
One target retail price should set the allowable landed cost before design work begins; include duty, freight, packaging, and intended margin. Define customer, silhouette, color count, size range, launch date, and replenishment goal. Two artwork files should accompany every print: vector art and a Pantone-referenced color callout. Specify placement, maximum print dimensions, ink effect, and whether artwork changes by size.
- Target retail price and landed-cost ceiling
- SKU, color, and XS–3XL size plan
- Vector artwork with Pantone references
Engineer Fit And Materials
One complete tech pack should control measurements, construction, label positions, fabric composition, GSM, trim specifications, and packing method. Select ring-spun jersey, French terry, or another fabric only after checking hand feel, shrinkage, and print compatibility. A graded size set is the decision gate before bulk approval. Review shoulder balance, body length, sleeve proportion, and measurement tolerances on a worn sample, then record all revisions in the approved specification.
- Tech pack revision number and date
- Fabric swatch and wash-test approval
- Signed fit comments and measurement chart
Control Sampling Through Delivery
Three supplier checks—capability, communication speed, and sample accuracy—matter before placing a deposit. Compare quotations on like-for-like fabric, decoration, MOQ, lead time, QC method, and Incoterm rather than unit price alone. One pre-production sample should match the approved fabric, artwork, labels, and packaging before bulk cutting. Coordinate in-line inspection, final packed-goods inspection, freight booking, and launch inventory timing so stock arrives before campaign assets go live.
- Approve quotation, sample, and pre-production sample
- Keep dated approvals, photos, and courier records
- Book freight against the required warehouse date
10. custom printed tshirt Pricing and Cost
100 units is a practical starting tier for a custom printed tshirt program; at this volume, development, blank construction, and print setup are spread across relatively few garments. Request a costed specification before treating any unit figure as comparable. 160–220 GSM ring-spun cotton jersey usually costs less than a heavyweight 240–300 GSM build, but construction can change the result just as much: rib quality, taped shoulders, side seams, wash treatment, and fit grading all add labor or material. Screen-print colors, print placements, puff or high-density effects, woven labels, hangtags, individual polybags, cartons, and freight determine landed cost beyond the garment ex-factory price. 3 comparable quotes should match fabric composition and GSM, measurements and tolerances, Pantone references, print method and artwork size, color and placement count, trims, packaging, inspection standard, Incoterm, and destination. Separate one-time sampling, screens, and label tooling from recurring unit costs, then compare freight, duty, and delivery timing on the same shipping basis.
| Quantity tier | Indicative ex-factory driver | Typical setup cost | Typical production lead time |
|---|---|---|---|
| 100–299 units | Highest unit cost; one placement, standard jersey | US$20–60 per screen/color | 25–35 days after approval |
| 300–999 units | Better fabric and print efficiency | US$20–60 per screen/color | 20–30 days after approval |
| 1,000–2,999 units | Bulk cutting and decoration savings | Artwork changes may add setup | 18–28 days after approval |
| 3,000+ units | Best leverage; confirm capacity and split delivery | Tooling quoted by design | 20–35 days after approval |
Ready to Develop Your Custom Printed T-Shirt?
Send your tech pack, reference garment or concept for a fit-focused OEM review and quote from JUNSHEEN.